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HAEUSLER AG Duggingen

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Autonomous bending – operator free operation in action

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Autonomous bending – operator free operation in action

Autonomous bending machine by HAEUSLER AG. NO MORE REJECTS Due to the new hardware and control system, the machine is able to correct itself just-in-time, without any damage to the workpiece! Thanks to a sophisticated measuring system, it is possible for the first time in the world to bend without scrap, regardless of material, dimension, shape and weight. INDEPENDENCE FROM STARTING MATERIAL Just-in-time correction feedback allows sheets of different types to be bent fully automatically. The machine detects inaccuracies and corrects them independently. Independent of batch and material. ONE EMPLOYEE SEVERAL MACHINES Fully automatic bending and the corresponding use of safety-related protective devices make it possible for the first time for one machine operator to use several machines simultaneously.

Haeusler
Assembly of HAEUSLER straightening machine RI 4000x87-1000s

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Assembly of HAEUSLER straightening machine RI 4000x87-1000s

Technical Data of straightening machine RI 4000x87-1000s: Sheet width 1'000 to 4'000 mm Sheet length 3'000 to 12'000 mm Sheet thickness 35 to 120 mm Max. sheet weight 32'000 kg Dead weight 1'241 t Machine height 12 m Roll diameter 1'300 / 700 mm Lead time 17 months Max. Force of the rolls 190'000 kN = 19'000 t Installed torque 10'500 kNm Connected load 1'300 kW = 1'800 PS

Haeusler
Assembly of HAEUSLER straightening machine RI 4000x87-1000s

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Assembly of HAEUSLER straightening machine RI 4000x87-1000s

Technical Data of straightening machine RI 4000x87-1000s: Sheet width 1'000 to 4'000 mm Sheet length 3'000 to 12'000 mm Sheet thickness 35 to 120 mm Max. sheet weight 32'000 kg Dead weight 1'241 t Machine height 12 m Roll diameter 1'300 / 700 mm Lead time 17 months Max. Force of the rolls 190'000 kN = 19'000 t Installed torque 10'500 kNm Connected load 1'300 kW = 1'800 PS

Haeusler
EVO - THE BENDING EVOLUTION HAS BEGUN

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EVO - THE BENDING EVOLUTION HAS BEGUN

World premiere of the new HAEUSLER 4-ROLL BENDER at the EUROBLECH 2018 in Hanover. Unique features + competitive price = great success

Haeusler
Evo: the bending evolution - haeusler the forming factory

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Evo: the bending evolution - haeusler the forming factory

Reduced running costs, increase in productivity and super easy to use: EVO comes with a bunch of outstanding benefits. Of course, in premium HAEUSLER quality – made in Germany.

Haeusler
EVO - THE BENDING EVOLUTION STARTS NOW...

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EVO - THE BENDING EVOLUTION STARTS NOW...

World premiere of HAEUSLER's new 4-Roll Plate Bender - EVO

Haeusler
EVO - THE EVOLUTION IS COMING SOON...

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EVO - THE EVOLUTION IS COMING SOON...

Lowest TCO - increase in productivity - super easy to use. HAEUSLER's new 4 - Roll Bender comes with a bunch of innovative and patented features.... .... stay tuned

Haeusler
HAEUSLER EVO - THE COUNTDOWN IS ON...

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HAEUSLER EVO - THE COUNTDOWN IS ON...

The newly developed HAEUSLER 4-Roller Plate Bending machine will be shown on the EUROBLECH 2018 in Hannover

Haeusler
HAEUSLER BENDtronic Control

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HAEUSLER BENDtronic Control

… makes you an expert for any plate rolling task No more scrap when rolling challenging shells, and fitting parts starting with the first plate in batch production thanks to BENDtronic. The revolutionary BENDtronic of HAEUSLER enables everyone, to control not only the movements of the machine but the bending result itself. The software is graphically supported, allows single-pass as well as multi-pass plate rolling and can be used for any kind of product shape like cylinders and pipes, ovals, tanks or other more complex geometries even up to S-shaped work pieces.

Haeusler
3 roll plate bending machine HDR Rounding Press bending

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3 roll plate bending machine HDR Rounding Press bending

The HAEUSLER HDR type three roll plate bending machine features linear hydraulic movement of all three rolls: Vertical top roll and horizontal bottom roll movement. This concept offers some significant advantages over other 3 roll concepts regarding pre-bending, bending quality and work-piece handling. The following basic operations can be used: - Pre-bending of sheet edges - Rounding of sheets into cylindrical shapes - Press bending of cones and cylinders - Calibrating for minimization of radius variations in a welded tube

Haeusler
Tunnel Mining Universal section bending machine HPR

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Tunnel Mining Universal section bending machine HPR

HAEUSLER Universal section bending machines help you maintain high product quality standards, which is especially important in mining and tunneling. That’s why HAUESLER machines can be found in these fields all over the world.

Haeusler
plate bending machine ROLLmeister tetra 110

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plate bending machine ROLLmeister tetra 110

The product The aim of the TETRA series is to offer high-quality solutions in the cost-effective standard 4-roll plate bending machine market sector for a wall thickness up to approx. 40mm. This is achieved with a 4-roll plate bending machine with orbitally positioned side rolls. It was possible to keep the adjustment paths of the side rolls extremely short, which results in considerably better bending geometries in comparison to conventional swing-arm or orbital machines. Quality The quality of our products is ensured by the location of our production facilities in Germany and the use of first-class products. Price As we collaborate with experienced production specialists, we have created a product portfolio that has an extremely high level of standardisation. This enables streamlined and cost-efficient production and installation of our products.

Haeusler
Aviation Industry Wing edge roll bending machine FKB 10000x8

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Aviation Industry Wing edge roll bending machine FKB 10000x8

PLATE BENDING The HAEUSLER FKB features three supported rolls, vertical top roll movement and individual, horizontal bottom roll movement. High precision aircraft parts can be bent using symmetrical or asymmetrical roll positions. Roll positioning is spindle-driven for improved precision.

Haeusler
4 roll plate bending machine VRM hy 4200 3730

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4 roll plate bending machine VRM hy 4200 3730

The HAEUSLER VRM type machine is a universally useable four roller bedning machine with linear hydraulic roll movement of side and bottom rolls. It can be used to roll tubes, tube segments, rounded boxes, ovals or other shapes. Pre-bending of sheet edges Rounding of sheets into cylindrical shapes Cone bending Press bending for even and uneven radii Calibrating for minimization of radius variations in a welded tube Plate bending | Universal plate bending machines | 4 roll plate bending machines VRM | 3 roll plate bending machine HDR | Special plate bending machine | LSAW roll bending machine RMS | Ship plate bending machine SPBM | Fuselage panel and wing edge bending machine FKB

Haeusler
Wing edge roll bending machine FKB / Flügelkanten-Blechbiegemaschinen FKB

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Wing edge roll bending machine FKB / Flügelkanten-Blechbiegemaschinen FKB

The HAEUSLER FKB features three supported rolls, vertical top roll movement and individual, horizontal bottom roll movement. High precision aircraft parts can be bent using symmetrical or asymmetrical roll positions. Roll positioning is spindle-driven for improved precision. Available Bending Capacities Sheet witdh: Max. 12'000 mm Sheet thickness: Max. 15 mm

Haeusler
4 roll section bending machine VPR / 4-Walzen-Profilbiegemaschine VPR

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4 roll section bending machine VPR / 4-Walzen-Profilbiegemaschine VPR

Automotive industry Aviation industry (e.g. frame sections) Production of hand rails for escalators HAEUSLER is an industry leader in the development of customer-specific machines for special requirements in the field of profiling and bending. These products are developed in active cooperation with our users. One such example is the HAEUSLER VPR. These section bending machines are fitted with 4 bending rolls and enable e.g. profiling and bending in one pass (serial production).

Haeusler
Haeusler AG Overview Industries plate roll bending machines

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Haeusler AG Overview Industries plate roll bending machines

Plate bending | Universal plate bending machines | 4 roll plate bending machines VRM | 3 roll plate bending machine HDR | Special plate bending machine | LSAW roll bending machine RMS | Ship plate bending machine SPBM | Fuselage panel and wing edge bending machine FKB Section bending | Universal section bending machine | Section bending machine HPR | Section bending machine BB | Special section bending machine | 4-roll section bending machine VPR | Tube coil bending machine RBM and RWM | Section bending machine PRV Special forming | Dishing press HKP | Flanging machine HBM | Straightening machine RI | Calibrating machine CM | Upsetting machine SM Assembling equipment | Universal clamping and tack welding machine „Crocodile" | Clamp rings AB and ABU | Longitudinal tack welding machine CRWM Production lines | RB(E) process pipe mill | JCO process Pipe mill | Production line for wheel rims | Production line for tanks | Production line for wind turbine tower sections

Haeusler
HAEUSLER VRM 4 roller plate bending in Linthal K

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HAEUSLER VRM 4 roller plate bending in Linthal K

HAEUSLER Know-How Today's HAEUSLER VRM type 4-roller plate bending machines are the result of 50 years of development. Many of today's standard features in 4-roller bending machines all over the world are based on HAEUSLER designs. Our drive for innovation, our strictly quality-oriented thinking and our close collaboration with our customers form the foundation of our world leadership in the field of bending machines.

Haeusler
HAEUSLER 4-roll plate bending machines VRM / 4-Walzen-Blechbiegemaschinen VRM

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HAEUSLER 4-roll plate bending machines VRM / 4-Walzen-Blechbiegemaschinen VRM

Die HAEUSLER-Vierwalzen-Blechrundbiege-maschinen entsprechen den neuesten Standards moderner Biegemaschinen und resultieren aus einer langjährigen technologischen Entwicklung. Im Jahr 1965 brachte HAEUSLER zum ersten Mal auf der Welt die hydraulische Anstellung der Biegewalzen auf den Markt. Einige Jahre später wurde vom HAEUSLER der erste getrennt direkte hydraulische Rotationsabrieb der Ober- und Unterwalze eingeführt. Dank diesen Erfahrungen sowie weiteren Entwicklungen konnte sich HAEUSLER als Marktfürhrer in der Blechbiege-Technologie fest etablieren. Weitere Kriterien wie Kundenkooperation und ein umfassender Kundendienst verstärken diese Marktstellung immer mehr. Antwort auf/zuklappen Anwendungen Schiffs- und Speichertankkonstruktionen (Stationäre Speichertanks, Reaktortanks, mobile Tanks für Strasse und Schiene) Boiler und Wärmetauscher Biegearbeiten an Reaktorbauten Stahlbau (Profilbiegen, Rohrproduktion, Konen, Kuppeln) Automobilindustrie (Elektrogehäuse für Wischer, Starter, etc; Buchsen für Motorgetriebe, Achsen, etc; Teile für katalysierte Abgasanlagen; LKW-Transporttanks; Tanktransporte für Flüssigkeiten) Rohre für Pipelines onshore & offshore Lagertanks Stahlbau für Bühnen Turmsegmente für Windkraft Schiffsbau (vom Biegen von Blechen für Schiffsrümpfe) The HAEUSLER four roll plate bending machines conform to the latest standards for modern bending machines and are the result of a technological development over many years. In 1965 HAEUSLER became the first company on the world market to offer a bending machine with hydraulical roll positioning. Several years later, the concept of separate direct drives for the top and bottom rolls was pioneered by HAEUSLER. Thanks to this knowledge and it's other development work, HAEUSLER was able to firmly establish itself as a market leader in plate bending technology. Other factors such as customer support and a comprehensive customer service helped strengthen this market position. fold faq Applications Marine and storage tank construction (stationary storage tanks, reactor tanks, mobile tanks for road and rail) Boiler and heat exchanger production Bending work on reactor assemblies Steel structures (Section bending, pipe construction, cones, domes) Automotive industry (motors for wipers, starters, etc.; bushing for engine housing, axles etc.; parts for catalytic converters; HGV fuel tanks; transport tanks for liquids and fluids) Pipelines onshore & offshore Storage tanks Steel structures for platforms Wind turbines Shipyards (from bending ship hulls to production of submarine hulls)

Haeusler
HAEUSLER Tube bending machine RBM / Tube coil bending machine

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HAEUSLER Tube bending machine RBM / Tube coil bending machine

Rohrwendelbiegemaschinen RBM / -wickelmaschinen RWM Neben den Standard-Profilbiegemaschinen, welche allgemeine Anforderungen im Bereich Rohrbiegen erfüllen, bietet HAEUSLER in großem Umfang spezielle Rohrbiegemaschinen her. Die Maschinen ermöglichen, annähernd jede Art von Rohren zu verschiedenen Rohrwendel-Typen (mehrgängige, konische oder mit sich verändernden Steigungen) zu verarbeiten

Haeusler
HAEUSLER Production line for wheel RIMS Felgen-Fertigungsanlage

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HAEUSLER Production line for wheel RIMS Felgen-Fertigungsanlage

HAEUSLER ist führend in der Entwicklung kundenspezifischer Maschinen für spezielle Anforderungen im Bereich des Profilierens und Biegens. Diese Produkte werden in enger Zusammenarbeit mit unseren Anwendern entwickelt. Ein Beispiel dafür sind die HAEUSLER VPR. Diese Profilbiegemaschinen sind mit 4 Biegewalzen ausgerüstet und ermöglichen z.B. das Profilieren und das Biegen in einem Durchgang (Serienfertigung). Antwort auf/zuklappen Anwendungen Automobilindustrie Luftfahrt (z.B. Tragbalkenprofile) Herstellung von Handläufen für Rolltreppen HAEUSLER is an industry leader in the development of customer-specific machines for special requirements in the field of profiling and bending. These products are developed in active cooperation with our users. One such example is the HAEUSLER VPR. These section bending machines are fitted with 4 bending rolls and enable e.g. profiling and bending in one pass (serial production). fold faq Applications Automotive industry Aviation industry (e.g. frame sections) Production of hand rails for escalators

Haeusler
HAEUSLER Pipe mill LSAW Roll Bending / Grossrohr-Fertigungslinie RB-Verfahren

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HAEUSLER Pipe mill LSAW Roll Bending / Grossrohr-Fertigungslinie RB-Verfahren

HAEUSLER Längsnahtgrossrohranlagen (LSAW) arbeiten nach der Rollbiege-(Expander)-Methode, der fortschrittlichsten Technologie. Seit 1990 ist HAEUSLER an den meisten Längsnahtgrossrohranlagen, die weltweit durchgeführt wurden, beteiligt. Jede, der mit der HAEUSLER LSAW ausgestatteten Rohrleitungen, erlangte den gewünschten nationalen und internationalen Standard innerhalb weniger Wochen (z.B. API 5L). Antwort auf/zuklappen Anwendungen Offshore Pipelines Konstruktionsrohre für den Apparate- und Maschinenbau Fundamentpfähle Druckrohre HAEUSLER pipe mills (LSAW) work according to the Roll Bending (Expander) method, the latest available technology. Since1990, HAEUSLER played a part in most pipe mills operating across the globe. Each LSAW pipe mill equipped by HAEUSLER achieved the required national and international standard within a few weeks (e.g. API 5L). fold faq Applications Offshore Pipelines Construction tubing for the production of equipment and machines Foundation piers Mains pipes

Haeusler
HAEUSLER Tube bending machine RBM / Tube coil bending machine RWM

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HAEUSLER Tube bending machine RBM / Tube coil bending machine RWM

Rohrwendelbiegemaschinen RBM / -wickelmaschinen RWM Die HAEUSLER HPR Universal-Profilbiegemaschine deckt in ihrer Standardausführung eine Biegleistung von 50 bis 1700 cm3, Widerstandsmomente für sämtliche handelsüblichen Profilarten wie U-, I-, T-, Winkel-, Flach- und Rundprofile sowie Rohre ab. Ausserdem kann mit dieser Produktpalette eine grosse Anzahl Spezialprofile verarbeitet werden. Durch die symmetrische/asymmetrische Biegewalzenanordnung ergeben sich optimale Verhältnisse bei Biege-, Profilier- sowie Bördelarbeiten. Ausgerüstet sind unsere Standard HPR Maschinen mit einem Universal-Biegewalzensatz. Optional können entsprechend der Biegeanforderung verschiedene Spezialwalzensätze und Hilfsvorrichtungen adaptiert werden. Antwort auf/zuklappen Anwendungen Stahlbau Behälterkonstruktion Boiler und Luftkühler Kraftwerksbau Schiffsbau The HAEUSLER HPR Universal section bending machine covers a bending capacity from 50 to 1700 ccm in its standard design. Section moduli for all standard section types such as U-, I-, T-, angle bar, flat bar and round bar as well as tubes. Numerous special sections can also be processed by this range of products. The symmetrical/asymmetrical roller arrangements lead to excellent results for bending, profiling or flanging work. Our standard HPR machines are fitted with a set of universal bending rolls. We also offer an option to adapt various special roll sets and tools to your bending requirements. fold faq Applications Steel structures Vessel production Boilers and heat exchangers Power plant construction Shipyards

Haeusler
HAEUSLER Flanging machines HBM / Bördelmaschinen HBM

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HAEUSLER Flanging machines HBM / Bördelmaschinen HBM

Zur Herstellung von Kümpelenden und Kümpelgefässen, bietet HAEUSLER Kümpelpressen HKP und Bördelmaschinen HBM in allen Grössen an. Von einer flachen runden Scheibe aus werden in der Kümpelpresse die großen Radii der Behälterböden zwischen zwei Formwerkzeugen gepresst und damit geformt. Da die Größe der austauschbaren Formwerkzeugen begrenzt ist, besteht der Formprozess aus der Wiederholung der Druckschlagpressungen mit einer Zwischenverlagerung der Scheibe. Dazu arbeitet die Kümpelpresse zusammen mit einem Manipulator, der die Scheibe automatisch zwischen den offenen Werkzeugen der Presse bewegt, bis die ganze Scheibe geformt wurde. In einem zweiten Arbeitsschritt wird an den Rand der gekümplte Scheibe auf der Bördelmaschine ein Bördelradius angebracht. Zur Erfüllung jeglicher Anforderungen können die HAEUSLER Bördelmaschinen mit kalten und heißen Scheiben, mit oder ohne Zentrierloch arbeiten und jeden Radius mit ihrer schnell auswechselbaren Formwalze ausführen. For the production of dished ends and vessels HAEUSLER offers HKP dishing presses and flanging machines HBM in all sizes. On the HKP, the dished ends are pressed between 2 dies and thus formed. Since the size of the replaceable dies is limited, the forming process consists of repeating the pressing action with an intermediate displacement of the plate. This displacement is driven by the work piece manipulator. Afterwards the flanging machine RBM rolls the plate's edge into it's final shape. In order to meet any requirement, the HAEUSLER flange machines work with cold and hot plates, with or without centre holes and can produce any radius with their rapid change of rollers.

Haeusler

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