FANUC Europe Corporation

Österreich, Luxemburg

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Get it Done with Plastic Bottle Case Packing

FANUC Authorized System Integrator Dyco Inc. designed and built an automated case packing system using a FANUC M-710iC robot to pick and pack plastic bottles into cases. How the System Works First, the system creates an array of bottles and prepares them for case loading. Next, the FANUC M-710iC robot picks up and inverts the array of bottles and feeds them to the next station of the system where they are packed into a case. System Benefits • Helps alleviate labor shortage • Continuous processing • High-rate solution • No downtime FANUC M-710/50 This innovative series of lightweight robots features a slim wrist, rigid arm and small footprint. High axis speeds combined with a huge 6-axis versatility make it the perfect choice for handling awkward payloads and a popular robot for robotic machine tending, grinding, polishing, deburring, water jet cutting and washing applications. About Dyco Inc. Founded in 1973, Dyco Inc. evolved from the Dairy & Blow Molding industries when a need for development of automated equipment to debag & pack empty plastic bottles for storage & shipment. Today Dyco Inc. is an innovator. Holding multiple patents, we have developed and commercialized equipment and systems which have defined and set the standard for handling plastic containers. When you choose Dyco, you are working with an established partner in creating well-engineered solutions, customized to improve your operation.

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Get it Done with Robotic Valve Bag Palletizing

Get it Done with Robotic Bag Palletizing FANUC’s Authorized System Integrator Haver & Boecker designed and built a fully automated system to palletize 50 lb. bags. How the System Works: A FANUC M-410iC/185 robot equipped with a fork-style EOAT picks and palletizes 50 lb. bags – which is traditionally a very difficult product to handle. In addition, the robot is responsible for placing slip sheets, and transferring rejected bags to one of two reject stations – one for metal and one for weight. System Benefits • Robot easily handles very heavy bags. • The automated system minimizes the need for people to handle heavy loads. • Compact and fits into existing tight space. • Adaptable & expandable. FANUC M-410 Palletizing Robot Series FANUC’s long-standing M-410 palletizing robot series increases throughput for palletizing and handling applications. With a capacity up to 70 kg and a reach up to 3.1 m, the 4 or 5 axis M-410 parallel link robot series is ideal for handling medium to heavy payloads. About Haver & Boecker Haver & Boecker USA is a leading manufacturer of diversified material handling, bagging, filling, palletizing, and digital solutions. We supply innovative technologies with different degrees of automation for individual applications and requirements for varies products. Our solutions always assure consistent high-quality, weight accuracy, required output rates, and user-friendly maintenance.

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Improving Quality and Consistency with Robotic Sanding

After years of contemplating automation, Performance Composites, Inc. chose to work with Gray Matter Robotics, an advanced automation solution provider and an Authorized System Integrator for FANUC America, to design a robotic solution to sand fiberglass and composite products used for the transportation industry - primarily buses, trains, and trucks. GrayMatter Robotics, a deep technology company based in Gardena, California, has taken a deep dive into the development of AI software to support robotic automation systems for sanding and polishing. Their new Physics informed AI solutions for surface finishing, aptly named Scan&Sand™ and Scan&Polish™, use active compliant devices combined with 3D vision and proprietary software to enable a robot or cobot to autonomously perform a wide range of processing applications, including sanding, buffing, polishing, trimming, inspection, and more. Today, with GMR-AI combined with a FANUC CRX, Performance Composites is experiencing the benefits of smart robotic automation. They’ve improved both the consistency and quality of their surface finishing applications. In addition, employees were trained to become robot operators in one day, removing them from the dull, dirty, and physically demanding tasks. Additional system benefits: -Programs itself using GMR-AI/ -Able to handle large and complex parts. -Works in a wet or dry environment. -Sands and polishes a wide variety of materials. -Able to execute tasks according to an operator’s preferred tool motion or technique. -Deploys on existing shop floors. -Quickly adapts to new materials. -Significantly reduces the consumption of sandpaper and abrasive materials. -Able to finish products to desired quality, improving the process and r\ -Reducing costs.

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Automating the Worlds Most Advanced Engineered Wood Product!

Located in Oregon, Freres Engineered Wood produces Mass Ply Panel, a lumber-based structural panel used as an alternative for concrete and steel in multi-story construction projects. This sustainable building material has been used in Europe for decades and is now growing in popularity in the US. Freres wanted to boost production efficiency and improve the quality of their panels via better joints—key to the panels’ strength. Since both ends of the panel were being cut independently by different heads at the same time, matching the cut to both ends of the panel was extremely difficult. Additionally, panels were often bowed or cupped, which adversely affected the profile of the scarf joint. Finally, panel vibration could not be adequately controlled potentially causing the cutting heads to remove extra wood from the panel edge, which subsequently compromised joint performance. By adding FANUC R-2000iC/210L robots integrated by FANUC Authorized System Integrator PRE-TEC, each end of the panel is now positioned by the robot to the same cutting edge to ensure both joints are balanced. This has significantly improved the quality of the panels’ joints, which boosts their strength and performance. Moreover, the automated cutting system has doubled production capacity because two robots now continually feed the same cutting head. This helps optimize the manpower and floor equipment to support growth in future demand.

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Get it Done with Robotic Case Packing

Get it Done with Dual Line Tracking Case Packaging FANUC’s Authorized System Integrator Combi Packaging Systems designed and built an end-of-line robotic case packaging system. Combi integrated three FANUC SR-12iA robots and FANUC iRVision® to locate, track and pack 1lb bags of cheese. How the System Works: Using FANUC iRVision and a backlight conveyor, bags of cheese are located and tracked while moving down an infeed conveyor at 100ppm. Then, three FANUC SR-12iA SCARA robots using iRPickTool software pick the bags of cheese and pack them into moving cases on a conveyor. System Benefits: • Features FANUC iRPickTool® Software • Automated solution to alleviate labor shortage • High-rate solution • Increased throughput from 75ppm to 100ppm Custom End-of-Line Packaging Solutions Provider: Combi is a worldwide provider of industrial packaging systems. We engineer and manufacture case erectors, tray formers, case sealers, case packers, robotic packaging systems and ergonomic hand-packing stations. FANUC SCARA Robots FANUC’s family of 4-axis SCARA robots are ideal solutions for assembly, pick and place, inspection and packaging applications. FANUC’s SCARA robots are available with 3-20kg payload capacities and include several environmental options, plus the latest SR-3iA/U underslung SCARA featuring a full 360-degree work envelope with no dead zones. Vision Products iRVision is FANUC’s unique, fully integrated visual detection system that enables FANUC robots to see - making production faster, smarter, and more reliable.

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Get it Done with Automated Case Packaging

Get it Done with Robotic Case Packaging FANUC’s Authorized System Integrator Pearson Packaging Systems has designed and built a fully automated robotic case packaging solution using multiple FANUC SCARA robots to pack tubs of lunchmeat into cases. How the System works: Tubs of lunchmeat and formed cases are conveyed into the cell where the first two robots use vision and custom tooling to find, rotate and align the product into packing patterns. Next, robots 3-5 pack product layers into cases, and mispicks are deflected to a product reject area. Once filled, cases convey out of the workcell. The system uses an intuitive HMI that supports system operation, troubleshooting and changeovers. Key Benefits: • High-speed operation with multiple robots • Very reliable and safe • Easy troubleshooting via intuitive HMI • Tool-less EOAT changeovers FANUC’s SCARA robots provide great solutions when speed and repeatability are essential. FANUC SR-6iA SCARA FANUC SR-12iA SCARA About Pearson Packaging Systems Pearson Packaging Systems specializes in secondary packaging automation solutions to overcome labor cost and supply, safety, quality, and throughput challenges. The OEM offers a single source supplier experience that enables its customers to enjoy uniform machine interfaces, standardized machine features, industry leading delivery times and a single point of accountability. To date, Pearson has deployed over 22,000 machines, which are now also available without traditional CapEx investments in a risk-free Machine-as-a-Service contract format.

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Get it Done with Vision Guided Fuel Pellet Inspection

Get it Done with Robotic Assembly and Inspection FANUC’s Authorized System Integrator BOS Innovations designed and built a vision-guided robotic assembly and inspection system for the nuclear energy industry. How it Works The system includes five FANUC robots for a variety of applications. • Trays loaded with multiple rows of fuel pellets stop between two FANUC LR Mate 200iD/7L robots to start the sort-and-stack process. System measures the length of each row, then the trays are released and proceed to the next step. • A FANUC M-710iC/45M robot picks full trays at the end of the conveyor, and once emptied, the trays are put on a second conveyor to transfer them back to the initial workstation where an operator refills the trays with more fuel pellets. • Next, a FANUC M-20iD/35 robot picks and places sheaths of the same type from a rack with vision guidance for automated selection to place them on a bench. • Finally, one FANUC M-20iD/25 robot featuring a C-shape end-of-arm-tool picks the stack of sheaths from the bench to place it on a conveyor with other sheaths. Robots Used: 2 FANUC LR Mate 200iD/7L 1 FANUC M-710iC/45M 1 FANUC M-20iD/35 1 FANUC M-20iD/25 About BOS Innovations BOS Innovations, located in the heart of industrial South-Western Ontario, has over 25 years of experience developing automation solutions for the automotive, nuclear, metal and general industries. BOS helps manufacturers improve the efficiency and costs of production, delivering greater uptime, lower maintenance costs, and consistently higher output quality. BOS has a proven proactive, collaborative methodology in tackling customer automation challenges, including how to react to the continual changes that manufacturers demand. Partnering with world-class technology suppliers, the highly trained and experienced BOS team can create competitive advantages for you through innovative, leading-edge automation solutions.

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